At RubberMill, we supply custom molded rubber parts in a timely and cost-effective manner. We manufacture using several different molding methods and work with an extensive range of materials. With our engineering insight into rubber molding, we engage with product development teams to offer design recommendations and guidance on material selection and molding methods. We maintain a large inventory of parts in our North Carolina plant and provide an option of overseas sourcing from trusted suppliers throughout the world that we have worked with for decades.

Using methods such as compression molding, transfer molding, injection molding, and cast molding, we supply high-quality parts in various shapes, sizes, and materials. Along with caps, covers, gaskets, seals, and insulators, some examples of products we offer include seals, stoppers, and molded shapes used in industrial machinery and electronics. Our parts are molded to exact customer specifications and RMA commercial tolerances as standard; tighter tolerances can be obtained upon request. Our robust quality assurance also includes physical and analytical testing to ASTM standards.

We supply custom molded products using rubber compounds in durometers from 30 to 90 Shore A and various chemical resistance properties. Some examples include SBR, Neoprene, nitrile, EPDM, silicone, natural rubber, Viton, and urethane. We also offer the option of custom compounding.

Our molding services are certified to ISO 9001:2015 standards, and our products exhibit a very high caliber of quality. We take products from the prototype stage to low or volume production levels. We serve customers in a diversity of industries, such as agricultural, appliance, automotive, HVAC, electronics, oil & gas, transportation, marine, and general industrial, among others. For more information about our high-quality molded products or to request a quote, contact us directly.

As part of our capabilities for producing high-quality sealing and insulating products, RubberMill offers die cutting services. We leverage several different die cutting methods and offer an abundance of material options. As a reliable source for custom OEM parts, we pay detailed attention to quality in every aspect of our die cutting operations to ensure parts are of the highest caliber. We are innovators, problem solvers, and enjoy taking on any die cutting challenge.

Inside each of our two North Carolina plants, we have a lineup of presses suitable for high volume production. These presses produce die cut shapes in sizes measuring up to 76” x 51”, and customers can choose from an enormous range of non-metallic material choices. We also have digital equipment for cutting shapes directly from CAD files, making this technology suitable for prototypes and low volumes. Our capabilities also include kiss cutting, where we supply adhesive-backed parts on a roll, sheet or with a tab for easy integration into automated or manual assembly operations. For die cuts provided on rolls, we can slit them into various widths and diameters.

Our modern die cutting processes are adaptable to an enormous range of materials, including solid rubber and sponge rubber, polyurethane, technical papers, nonwoven materials, and many others. From automotive, acoustical, and thermal insulation to appliance parts, gaskets, washers, pads, and panels, we supply all types of die cut products.

We manufacture a range of die cut products in our two North Carolina facilities, with the security of being able to manufacture most products in either location. Our die cutting services are fast, reliable, and certified to ISO 9001:2015 standards. For more information about our die cutting capabilities or to request a quote, contact us directly.

With our integrated capabilities, RubberMill provides fabrication solutions for high-quality rubber, nonwovens and other non-metal parts. As a leader in the industry, we custom fabricate parts to exacting specifications and design requirements. We have decades of experience, and customers can tap into our insights for guidance on designs, material selection, and production techniques. We fabricate parts in our dual North Carolina manufacturing facilities with the security of being able to manufacture most products in either location.

We fabricate OEM and specialty products and assemblies using any combination of production methods. Along with low to high volume die cutting and kiss cutting, our capabilities include automated knife cutting and subassembly of precision components. Our laminating process can bond materials with pressure-sensitive adhesives or create composites and our slitters provide flexibility of rolls in various widths and diameters. Using either vulcanization or adhesive systems, we can splice extrusions to form an endless seal, and we also have ultrasonic sealing and cutting capabilities. Our in-house roll recovering operations provide full-service urethane molding and machined sponge rubber profile roll capabilities.

Our selection of materials is extensive. Along with solid and sponge rubber, we fabricate products using woven and nonwoven fabrics, filter materials, technical papers, polyurethane, and many other non-metals. With this versatility, our fabrication services accommodate a wide range of product types.

We are continually innovating to implement smart strategies for fabrication that improve product quality and reduce production costs. As an ISO 9001:2015 certified company, we have robust quality assurance and offer physical and analytical testing to ASTM standards. For more information about our fabrication capabilities or to request a quote, contact us directly.

At RubberMill, we are a leading manufacturer of custom foam products that exhibit high standards of precision, quality, and performance. We work with an extensive selection of urethane and elastomeric foams to supply OEM products that comply with unique specifications. With our ability to manufacture foam products in our North Carolina facility and source materials through our network of global suppliers, we have the flexibility to meet a wide range of price and delivery requirements.

We supply custom foam products in a variety of materials, densities, and thicknesses. Along with sponge rubber and polymeric blend closed cell sponge, we manufacture products from silicone foam, specialty foams, and a variety of polyester, polyethylene, and polyurethane foam materials. With so many choices available, our staff can narrow down the options based on the required physical, thermal, and electrical properties.

Die-cutting is one of our strengths, and our equipment includes rotary and flatbed presses as well as digital die cutters for prototype and low volume work. Our laminating process can bond materials with pressure-sensitive adhesives or create composites. We can provide kiss-cut foam products on custom-sized rolls or package to specifications.

We provide foam products for industrial applications such as padding, cushioning, sealing, vibration dampening, acoustical insulating, and filtering. Examples range from automotive seat cushions to custom gaskets and seals. We are an ISO 9001:2015 certified company and carry out robust quality assurance, including physical and analytical testing to ASTM standards. For more information about our custom foam product manufacturing services or to make an inquiry, contact us directly.

With our comprehensive manufacturing capabilities, RubberMill is a leading source of high-quality gaskets and seals. We supply custom gaskets and seals in any size or configuration and constructed from a wide-ranging selection of elastomeric and specialty gasket materials. Along with manufacturing custom gaskets and seals in either of our two North Carolina production plants, we can source them through our network of global suppliers to accommodate a wide range of price and delivery requirements.

We produce gaskets and seals using a variety of production techniques. A common method we use is steel rule die cutting using rotary or flatbed presses for accurate and repeatable production in low to high volumes. Along with computerized knife cutting for making prototypes, specialty and low volume parts, we leverage injection, transfer, and compression molding for rapid production of intricately shaped, close tolerance gaskets and seals of exceptional quality.

We supply gaskets and seals in materials with a wide range of performance properties. Our solutions include cost-effective general-purpose rubbers with different chemical and mechanical profiles to high-performance materials that withstand high temperature, high pressure, aggressive chemicals, and other harsh conditions. With the abundance of materials available, we help customers pinpoint the one most suitable for the application. We can supply gaskets and seals with or without an adhesive backing.

As an ISO 9001:2015 certified gasket manufacturer, we carry our comprehensive in-process checks and final inspections. We also offer material testing to ASTM standards. We also provide services such as assembly, kitting, bagging, and other packaging options. To learn more about our custom gasket and seal manufacturing capabilities, or to request a quote, contact us directly.

At RubberMill, we use a variety of manufacturing techniques to make custom rubber products. We offer a comprehensive lineup of cutting, molding, and fabrication services and work with an expansive range of materials. As a solutions-oriented manufacturer, we share our ideas for fine-tuning product designs, selecting materials, and specifying production methods to ensure customers receive the very best product at the very best price. We fabricate rubber products in our factories in North Carolina and also offer the option of sourcing them through our network of global suppliers, which enables us to accommodate a wide range of price and delivery requirements.

Specifically, our capabilities include die-cutting, computerized knife cutting, splicing, and through long-term strategic partnerships, transfer, compression, and injection molding. We can kiss cut, apply pressure-sensitive adhesives, and slit rolls to custom sizes. Along with contract manufacturing and end-to-end fabrication, we also build kits and assemblies. Materials we work with include general purpose solid and sponge rubbers and performance-oriented elastomers that can tolerate high temperatures, high pressures, aggressive chemicals, and other harsh conditions.

We provide a considerable range of custom rubber products for sealing, insulation, filtration, and noise and vibration control. Some of the many examples include gaskets of all shapes and sizes, weather stripping, vibration isolators, enclosure seals, etc. We also manufacture package cushioning, molded rubber crutch tips, grommets, solid and foam rubber balls, and rubber stoppers for the lab, commercial, medical, food and beverage, and industrial markets.

Our rubber manufacturing services are ISO 9001:2015 registered. We manufacture rubber products to RMA commercial tolerances as standard; tighter tolerances can be obtained upon request. We also offer physical and analytical testing per customer requirements. Connect with us directly to learn more about our custom rubber product manufacturing programs or to request a quote.

At RubberMill, we offer a wide variety of adhesive backed foam and sponges. They are fabricated using adhesive application, laminating, slitting, rotary, kiss, die and CNC knife cutting processes. We contract manufacture them for prototype and low to high volume productions as well as blanket orders. Lead times are quoted on job-by-job basis. Suitable for automotive, gasket, shock absorption, home and commercial furnishings, thermal and acoustical insulation, specialty applications.

Foam and sponges are made from cross linked polyethylene, sponge rubber, polymeric blend sponge, polyester, polyether, polyethylene, polyurethane, silicone, EPDM, nitrile, PVC and specialty materials. Our 30 years of experience has taught us how different adhesives work well in different situations. Our adhesive materials include single and double sided, film, tissue, mesh and foil supported, acrylic, release liner poly, release liner coated paper and specialty materials. Emergency and rush services are available.

Packaging options for our products include disposal, returnable, bulk and stack packs. Our offerings are found to be valuable by agricultural & farming, automotive, building & construction, defense, electrical, electronics, HVAC, manufacturing, marine, oil/gas/petroleum extraction, packaging, railroad, transportation, turf & garden, water & wastewater treatment and other industries. Meets ANSI, ASME, ASTM, SAE, TS and military standards. RoHS compliant. ISO 9001:2015, WENBC and WOSB certified. To know more about our world class adhesive backed foam and sponges, contact us today.

At RubberMill, we offer world class automotive felt and fleece. They are fabricated using adhesive application, material lamination and consolidation, slitting, rotary, kiss, die and CNC knife cutting processes. Since we are your one-stop-shop, we offer contract manufacturing for prototype and low to high volume productions as well as blanket orders. Lead times are quoted on job-by-job basis.

Since different materials bring many different properties to the product, they are made from needle mat, custom laminated composite, thermally bonded, thermoformable, air and wet laid, pressed and needle punched felt, recycled, natural fiber and synthetic nonwoven materials. For your convenience, packaging options for our products include disposal, returnable, bulk and stack packs. Meets ANSI, ASME, ASTM, SAE, TS and military standards. RoHS compliant. ISO 9001:2015, WENBC and WOSB certified. To know more about our automotive felt and fleece, contact us today.

At RubberMill, we are experts at adhesive backed rubber. They are fabricated using adhesive application, laminating, slitting, rotary, kiss, die and CNC knife cutting processes. We contract manufacture them for prototype and low to high volume productions as well as blanket orders. Lead times are quoted on job-by-job basis.

Materials worked on are SBR, FKM, urethane, nitrile, NSF-61, cloth-inserted and cork rubber, nitrile polyvinyl chloride (N/PVC) and blended polymeric sponges. Solid and sponge natural latex rubber, neoprene and also offered. Our adhesive materials include single and double sided, film, tissue, mesh and foil supported, acrylic, release liner poly, release liner coated paper and specialty materials. Emergency and rush services are available.

Packaging options for our products include disposal, returnable, bulk and stack packs. Our offerings are found to be valuable by agricultural & farming, automotive, building & construction, defense, electrical, electronics, HVAC, manufacturing, marine, oil/gas/petroleum extraction, packaging, railroad, transportation, turf & garden, water & wastewater treatment and other industries. Meets ANSI, ASME, ASTM, SAE, TS and military standards. RoHS compliant. ISO 9001:2015, WENBC and WOSB certified. To know more about our world class adhesive backed rubber, contact us today.

At RubberMill, we are experts at providing acoustical, noise and sound insulation. They are fabricated using adhesive application, material lamination and consolidation, slitting, rotary, kiss, die and CNC knife cutting processes. We contract manufacture them for prototype and low to high volume productions as well as blanket orders. Lead times are quoted on job-by-job basis.

Suitable for automotive, appliance, aviation, commercial vehicle, construction, mobile barrier, HVAC, marine, general and specialty industrial applications. Our top of the line insulations have a wide range of features including absorptive, decoupling, die-cut, adhesive backed, stuffers, anti-vibration and specialty. Emergency and rush services are available. Made from needle mat, foam, sponge, felt, foil, film, custom laminated composite, recycled, natural fiber and synthetic nonwoven materials.

Packaging options for our products include disposal, returnable, bulk and stack packs. Our offerings are found to be valuable by agricultural & farming, automotive, building & construction, defense, electrical, electronics, HVAC, manufacturing, marine, oil/gas/petroleum extraction, packaging, railroad, transportation, turf & garden, water & wastewater treatment and other industries. Meets ANSI, ASME, ASTM, SAE, TS and military standards. RoHS compliant. ISO 9001:2015, WENBC and WOSB certified. To know more about our world class insulations, contact us today.

At RubberMill, we offer a wide variety of adhesive backed foam and sponges. They are fabricated using adhesive application, laminating, slitting, rotary, kiss, die and CNC knife cutting processes. We contract manufacture them for prototype and low to high volume productions as well as blanket orders. Lead times are quoted on job-by-job basis. Suitable for automotive, gasket, shock absorption, home and commercial furnishings, thermal and acoustical insulation, specialty applications.

Foam and sponges are made from cross linked polyethylene, sponge rubber, polymeric blend sponge, polyester, polyether, polyethylene, polyurethane, silicone, EPDM, nitrile, PVC and specialty materials. Our 30 years of experience has taught us how different adhesives work well in different situations. Our adhesive materials include single and double sided, film, tissue, mesh and foil supported, acrylic, release liner poly, release liner coated paper and specialty materials. Emergency and rush services are available.

Packaging options for our products include disposal, returnable, bulk and stack packs. Our offerings are found to be valuable by agricultural & farming, automotive, building & construction, defense, electrical, electronics, HVAC, manufacturing, marine, oil/gas/petroleum extraction, packaging, railroad, transportation, turf & garden, water & wastewater treatment and other industries. Meets ANSI, ASME, ASTM, SAE, TS and military standards. RoHS compliant. ISO 9001:2015, WENBC and WOSB certified. To know more about our world class adhesive backed foam and sponges, contact us today.