At RubberMill, we are a leading manufacturer of custom foam products that exhibit high standards of precision, quality, and performance. We work with an extensive selection of urethane and elastomeric foams to supply OEM products that comply with unique specifications. With our ability to manufacture foam products in our North Carolina facility and source materials through our network of global suppliers, we have the flexibility to meet a wide range of price and delivery requirements.

We supply custom foam products in a variety of materials, densities, and thicknesses. Along with sponge rubber and polymeric blend closed cell sponge, we manufacture products from silicone foam, specialty foams, and a variety of polyester, polyethylene, and polyurethane foam materials. With so many choices available, our staff can narrow down the options based on the required physical, thermal, and electrical properties.

Die-cutting is one of our strengths, and our equipment includes rotary and flatbed presses as well as digital die cutters for prototype and low volume work. Our laminating process can bond materials with pressure-sensitive adhesives or create composites. We can provide kiss-cut foam products on custom-sized rolls or package to specifications.

We provide foam products for industrial applications such as padding, cushioning, sealing, vibration dampening, acoustical insulating, and filtering. Examples range from automotive seat cushions to custom gaskets and seals. We are an ISO 9001:2015 certified company and carry out robust quality assurance, including physical and analytical testing to ASTM standards. For more information about our custom foam product manufacturing services or to make an inquiry, contact us directly.

Unit of Measure

Specifications

Die Cutting Method

N/A Digital Flat Bed Kiss Cutting Knife Platen Press Rotary Steel Rule

Material

N/A Adhesive Backed Materials Cross Linked Polyethylene Polyester Polyether Polyethylene (PE) Polymeric Blend Sponge Polyurethane Silicone Foam Specialty Foams Sponge Rubber

Die Cut Products

N/A Adhesive Backed Foam Automotive Foam Gaskets Other Seat Cushions

Services Provided

N/A Adhesive Application Assembly Die Cutting Kiss Cutting Services Lamination Slitting

Production Volume

N/A Blanket Orders High Volume Low Volume Prototype

Lead Times

N/A Emergency Services Available Quoted on Job by Job Basis Rush Services Available

Certifications

N/A International Organization for (ISO 9001-2015) WENBC WOSB

Additional Information

Industry Focus

N/A Agricultural & Farming Appliance Commercial Appliance Residential Automotive Building & Construction Electrical Electronics Heating, Ventilation, and Air Conditioning (HVAC) Heavy Equipment Industrial Manufacturing Marine Oil Field Oil, Gas, Petroleum Extraction Packaging Pumps Railroad Recreational Vehicle Transportation Turf & Garden Water & Wastewater Treatment

Industry Standards

N/A American National Standards Institute (ANSI) American Society for Testing and Materials (ASTM) American Society of Mechanical Engineers (ASME) International Organization for Standardization (ISO) Military Specifications (Mil-Spec) Restriction Of Hazardous Substances (RoHS) Compliant Society of Automotive Engineers (SAE)

File Formats

N/A AutoCAD (DWG, DWZ) Drawing Interchange Format, or Drawing Exchange Format (DXF) Graphics Interchange Format (GIF) Joint Photographic Experts Group (JPG or JPEG) Portable Document Format (PDF)