At RubberMill, we offer lamination and consolidation services for nonwoven, film, fabric, foam, rubber, sponge, foil, synthetic and natural substrate materials. Our general capabilities include continuous belt laminating and pressure-sensitive adhesive application. We also provide surface enhancement services such as glazing, skinning, eggshell and smoothing.

Our primary capabilities include multi-layer laminations, densification, thickness reduction, web adhesive and thermal bonding, film application, one sided and two sided treatments. We work on products with up to 1,800 mm width and up to 150 mm thickness. Roll and sheet goods are supported utilizing multi-zoned heating, chilled water cooling, dual pressure rolls, cross cutting and integrated laser inspection system.

Since we are your one-stop shop, we also offer several secondary services such as slitting, sheeting, die cutting, bagging, gluing, kitting, subassembly and returnable dunnage. Prototype to high volume production and blanket orders are supported. Lead times are quoted on job-by-job basis. We meet ISO 9001:2015, WOSB, ASTM, NHTSA-FMVSS, NSF, REACH, RoHS, SAE, UL and military standards.

Our clients come from a diverse set of industries including acoustical products, transportation, automotive, construction, HVAC, manufacturing, material handling, molding, OEM, packaging and textile. We are WOSB/WBENC certified. For more information about our world-class lamination and consolidation services, contact us directly.
Unit of Measure

Specifications

General Capabilities

N/A Consolidating Continuous Belt Laminating Lamination Pressure Sensitive Adhesive Application (PSA)

Primary Capabilities

N/A Densification Film Application Multi-Layer Laminations One Sided Treatment Thermal Bonding Thickness Reduction Two Sided Treatments Web Adhesive Bonding

Surface Enhancement

N/A Eggshell Glazing Skinning Smoothing

Secondary Capabilities

N/A Bagging Die Cutting Gluing Kitting Returnable Dunnage Sheeting Slitting Subassembly

Process Features

N/A Chilled Water Cooling (2.0M) Dual Pressure Rolls, Individually Controlled In-Line Slitting & Crosscutting Integrated Laser Inspection System Multi-Zoned Heating (3.2M) Roll Goods Sheet Goods Thickness Range <1 mm – 150 mm Up to 1800 mm Wide

Substrate Materials

N/A Fabrics Films Foams Foil Natural Nonwovens Rubber Sponge Synthetic

Production Volume

N/A Blanket Orders Prototype to High Volume Quoted on Job by Job Basis

Lead Times

N/A Quoted on Job by Job Basis

Additional Information

Industry Focus

N/A Acoustical Products Appliance Residential & Commercial Auto/Truck/Transportation Automotive Building & Construction Commercial Construction Heating, Ventilation, and Air Conditioning (HVAC) Industrial Manufacturing Material Handling & Processing Molding OEM Packaging Packaging & Converting Textile

Industry Standards

N/A Complies With/Meets Certain Standards of:
American Society for Testing and Materials (ASTM)
International Organization for Standardization (ISO 9001:2015 Certified) Military Specifications (Mil-Spec) National Science Foundation (NSF) NHTSA - FMVSS REACH Restriction Of Hazardous Substances (RoHS) Compliant Society of Automotive Engineers (SAE) Underwriters Laboratories (UL) Woman-Owned Small Business - WOSB/WBENC

File Formats

N/A AutoCAD (DWG, DWZ) Bit Mapped Graphics (BMP) Drawing Interchange Format, or Drawing Exchange Format (DXF) Graphics Interchange Format (GIF) Joint Photographic Experts Group (JPG or JPEG) Portable Document Format (PDF)